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After the
initial brainstorming period, several different concepts for sensors were
developed. There were six original ideas discussed: acoustics, ultrasound,
thermodynamics volume approach, optical sensor, infrared laser sensor,
and a piezoelectric contact sensor. Once the initial design concepts were
fully explored, issues of feasibility and examination of design criteria
became the main factors narrowing the list of possibilities. This narrowed
the choices and three designs remained for exploration: a piezoelectric
contact sensor, an optical sensor, and a laser displacement sensor. Because
of the complexity and bulk of the laser displacement sensor, the other
two designs are more plausible.
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Approach
1:

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To
determine end-systole, an optical sensor was used. This sensor relied
on the optical properties of light as it passes through blood. When
the pump is completely empty, light would pass completely through
the blood sac as no blood would be present. Additionally, this sensor
potentially had the capability to detect end-diastole. If the light
source penetrate through the blood at full-empty, then the entire
dynamic range of diaphragm displacement could be resolved.
The
components of the sensor were be held flush to the PVAD surface
by an acrylic housing and elastic strap combination that encompassed
the whole device. This ensured that the light and sensor held constant
placement and provided consistent readings unaffected by movement
artifacts. In addition, because the components are external, the
detector could be easily implemented and transported from one device
to another. In terms of compliance with the original device, the
sensor’s external property made it a high-quality option.
If
the latter situation occured, there would be no need to attempt
the second approach. However, the team investigated both simultaneously.
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Approach
2:

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In
order to determine the end-diastole, a force sensing contact resistor
was used. This sensor was placed inside the air side of the pump
on the cap. When the diaphragm contacted this sensor, a voltage
reading will indicate that the pump is full. The force that contacts
the sensor, and therefore activates it, is actually a slight tensile
force in the diaphragm as it pulls down on the sensor surface over
a height difference of fractions of a millimeter.
To
direct the force in the center of the FSR, a post was machined out
of resin material and a useful force was applied to the active site
on the sensor. The post consequently requires less contact with
the diaphragm than if a post were not used. It has a domed top that
was polished to prevent wear in the diaphragm. Additionally, using
a post solved the issue of filling the gap between the inner surface
of the PVAD housing and the fully drawn position of the diaphragm,
simply by making it 2mm taller.
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